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Woody biomass generator tested

Posted: October 19, 2012 - 12:08am
Tom Miles of Technical Consultants, Inc, of Portland, Ore., talks about a biomass gasifier project under development to produce electricity in Hoonah during a press conference in the Sealaska conference room on Thursday. Richard Harris, Executive Vice President for Sealaska, is in the background.  Michael Penn / Juneau Empire
Michael Penn / Juneau Empire
Tom Miles of Technical Consultants, Inc, of Portland, Ore., talks about a biomass gasifier project under development to produce electricity in Hoonah during a press conference in the Sealaska conference room on Thursday. Richard Harris, Executive Vice President for Sealaska, is in the background.

A century-old biomass gasifier technology is being tested for fitness at Icy Straits Lumber and Milling near Hoonah. The system turns woody biomass into heat and fuel for generators totaling 30 kilowatts.

The self-contained units made by ALL Power Labs extract volatile gases that make up 80 percent of dried wood for use as fuel in an internal combustion generator. Excess heat from the process is used for space heating.

The 10kw generator can power all of the lighting needs at the Icy Strait mill. This size of gasifier could easily power a typical home.

A second generator will add 20kw more.

System purchase price runs just shy of $2 per watt. Icy Strait’s 20kw unit cost around $30,000. It generates power for around $0.40 per kilowatt hour. Icy Straits had previously been paying over $0.60 per kwh.

These gasifiers will use wood chips and wood scrap from the mill as opposed to other types of biomass systems that use wood pellets.

“It’s very impressive,” Wes Tyler, owner of Icy Straits Lumber and Milling said. Tyler owns the mill with his wife.

Add wood chips and fire up the gasifier “and you’ve got an engine running smoothly,” Tyler said. “It is pretty exciting to me to see this starting to take place,”

Tom Miles of T. R. Miles Technical Consultants Inc. came to Alaska to set up the ALL Powers Lab generator. It takes only a few hours to get started.

“We put it together Sunday and had it running Monday,” Miles said.

The technology dates back to at least the 1920s, Miles said. Germany put a lot of research and development into gasification during the 1930s and 1940s as its access to oil was restricted, he said. Homes, businesses, automobiles and tanks were all powered by gasified biomass.

Now researchers are making the process more efficient and more transportable, Miles said. The unit installed at Icy Strait Lumber fits on a standard four-foot by four-foot pallet and stands eight feet tall.

After shaking out the bugs in its system the 10kw generator is slated for installation at the Icy Strait Point museum. The gasifier would provide heat and electricity to the facility and possibly, in the future, a greenhouse. Icy Strait Lumber will supply the wood chip fuel to the museum.

Sealaska procured a Department of Energy bioenergy grant to help fund purchase of the biomass unit and wood chipper and contracted Tom Miles of T. R. Miles Technical Consultants Inc. to repair a wood boiler and dry kiln. The mill has had limited success operating.

The success of the gasifier is not assured and it is not a silver bullet for Southeast Alaska’s energy needs, Rick Harris executive VP for Sealaska said. However, it is an extension of the work Sealaska has done with its own wood pellet biomass system at the corporation’s Juneau headquarters.

Harris said Sealaska would like to build demand for woody biomass in the region as it looks to find uses for its currently unused tree tops and second growth timber.

• Contact reporter Russell Stigall at 523-2276 or at russell.stigall@juneauempire.com.

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triadef
344
Points
triadef 10/19/12 - 10:13 am
1
4

Why not just go Geo-thermal?

Why not just go Geo-thermal or use Ground-source heat pumps?
Both are better options all the way around.

RESIDENTIAL geothermal units on the rise - IN JUNEAU
Posted: October 7, 2012
http://juneauempire.com/local/2012-10-07/residential-geothermal-units-rise

and there are Energy loans /funding at AHFC:

http://www.ahfc.state.ak.us/energy/energy.cfm

TIME TO GET SMARTER about energy after all we all live in the 21 century not the 1920's

AH HA
1640
Points
AH HA 10/19/12 - 03:36 pm
1
1

So,

How many pounds of wood chips does it take to generate 20 Kw for an hour? I guess this might be a pretty good method if you happen to have a large supply of free wood chips located on site. Interestingly in this example, the fuel is free and it still costs 40 cents a KWH to generate power. I guess in some situations that is cheap but hopefully we can do a little better than this.

poetom
2
Points
poetom 10/24/12 - 10:26 am
0
0

renewable energy evolution

It is interesting that commentors are typically so quick to criticize demonstration projects like this. This gasifier is part of an ongoing effort to develop reliable micro-scale CHP (combined heat and power) systems. It is not a commercial product yet, although the developer (APL) has made great progress in the difficult work of making a clean woodgas suitable for running an engine, to spin a generator.
Turning woodchips into electricity is not a trivial pursuit. Doing it at micro-scale is even more difficult, despite the widespread use of biomass as fuel for steam power plants.
The article was "nearly" accurate in the output (20kW) and a separate (10kW) unit. The cost of $.40/kWh was an estimate, and the chips were not free, although the wood is a byproduct of the mill, it still had to be chipped (equipment, fuel and labor).
All energy has costs, and clean electricity has costs no matter where it comes from. Hydro, Geothermal, Wind, Solar, Biomass or Fossil fuels, all have capital costs and operational costs. None fit every situation.
The inexorably escalating costs of fossil fuels require us to continue to pursue all renewable options.
Biomass for heat is obvious (and underutilized) in Alaska. Biomass for CHP is being developed in the scales we need for rural Alaska.
We have a sustainable supply of biomass fuel in Alaska, if managed well. According to an AEA/UAF study, the annual growth of biomass in Alaska is more than enough to supply the fuel for ALL the heat and power needs of every building in Alaska.
Obviously there are access challenges for most of that biomass, but it is interesting to know that biomass as fuel is sustainable, with reasonable management.

Our suggestion is that Alaska can ramp up the deployment of biomass thermal systems, and fully support the development of biomass CHP systems, while working on all the other renewable options wherever they are appropriate.
The clock is ticking, fossil fuel costs are already beyond sustainability in rural AK, and they will escalate further. Biomass energy is one of the strategies that need wider deployment and further demonstration, yesterday.

AH HA
1640
Points
AH HA 10/24/12 - 09:09 pm
3
2

Nice Non Answer

A good average for the amount of energy available in a pound of wood if burned at 100 percent efficiency is 3500 BTU. Oddly, a Kilowatt hour of electricity will take about 3500 BTU for a highly efficient generator to produce. Taking in to account losses in burn efficiency your best case is going to be about 2000 BTU per pound of wood burned and that means that each home will need 168 pounds of wood burned to supply 4kw for a 24 hour period.

Hardly sustainable. You have a long ways to go......

kpawsuh
10138
Points
kpawsuh 10/24/12 - 12:19 pm
0
0

Kudos for looking at options!

Kudos for looking at options! Not looking certainly has a proven track record, record profits for the oil companies!

AH HA
1640
Points
AH HA 10/24/12 - 03:02 pm
1
1

All in all...

You are always going to be making choices. It’s either the oil company, the coal company, the electric company, the Chinese and their wind turbines or the guy who logs Tongass and sells chips and pellets. It seems to me that the best choice is always getting the cheapest power available.

BTW: These articles seem to be a series that has been promoted by SEALASKA who is trying to find a market for wood where there really isn't one. It's just sad that the empire lacks the spine to go ahead and mark it paid for by.....

AH HA
1640
Points
AH HA 10/24/12 - 03:26 pm
1
2

Some of you may recall

When a chip fired electrical generation plant was built in Haines in the 1980’S. In theory, it could power the sawmill and the entire town at the same time but, it turned out that It was never cost effective although it might be today. One of its biggest problems was that it generated lawsuits from SEACC and its local members who preferred oil to any “green alternative”.

burhamer
136
Points
burhamer 11/23/12 - 03:15 pm
0
0

unit was installed at Icy

unit was installed at Icy Strait Lumber

burhamer
136
Points
burhamer 11/23/12 - 03:16 pm
0
0

wood chipper and contracted

wood chipper and contracted Tom Miles of T. R. Miles Technical Consultants Inc

burhamer
136
Points
burhamer 11/23/12 - 03:17 pm
0
0

Taking in to account losses

Taking in to account losses in burn efficiency your best case is going to be about 2000 BTU per pound of wood burned and that means that each home will need 168 pounds of wood

burhamer
136
Points
burhamer 11/23/12 - 03:17 pm
0
0

Germany put a lot of research

Germany put a lot of research and development into gasification during the 1930s and 1940s

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